Engineered Systems

In nearly 50 years of designing overhead equipment, there isn’t much we haven’t seen. In fact, we pride ourselves on providing unique solutions to even the most obscure challenges. Whether you simply need hoist coverage in a specific area of your shop or want the ability to change levels, go around corners, and pass through doorways, we’ll work with you to design the right system for the job.

interior of a ware house with multiple yellow ceiling crane beams - Aero Material Handling Incinterior of a ware house with multiple yellow ceiling crane beams - Aero Material Handling Inc

Why Custom Engineering Matters

• Fit-to-Space Design — Your facility isn’t “one size fits all,” and neither should your crane system be. Maybe you only need hoist coverage in a particular section of your shop. Or perhaps your workflow demands movement over multiple levels, around corners, or even through doorways. We design with your floorplan, clearance, and traffic flow in mind — optimizing the system for efficiency and ease of use. 

• Adaptable to Unique Loads & Workflows — Not all lifts are standard. Some jobs require lifting odd-shaped loads, heavy parts, or precise positioning through tight workstations. Our custom systems can incorporate the right combination of hoists, trolleys, bridge spans, and structural support to safely, reliably handle whatever your operation demands. 

• Long-Term Value & Safety — Investing in a standard off-the-shelf crane may seem easier, but when you integrate a system engineered for your exact needs, you gain better space utilization, higher productivity, fewer workflow bottlenecks — and importantly, safer, more reliable operation for years to come.

Consultation & Custom System Design

Every project begins with a thorough evaluation of your facility, workflow requirements, load types, and any unique challenges within your operation. Whether you need simple hoist coverage in a single area or a system that navigates multiple zones, levels, or obstacles, we work closely with you to define your exact needs. From there, our engineering team creates a tailored solution—specifying bridge spans, trolleys, runways, hoists, and structural supports. Every design decision is made with safety, durability, and operational efficiency in mind.

Installation, Integration & Optimization

Once the design is approved and the components selected, our technicians handle complete installation and integration of the system into your facility. This includes precise alignment, structural verification, and functional testing to ensure your equipment operates seamlessly. After installation, we optimize the system for your workflow—making sure it moves smoothly, supports productivity, and accommodates any future layout adjustments or expansions.

Support, Maintenance & Upgrades

Our job doesn’t end when the system is running. We provide long-term support that includes preventative maintenance, inspections, parts replacement, emergency service, and system upgrades. Whether you need improved controls, updated hoists, or enhanced operating features, we help keep your lifting equipment safe, efficient, and ready for the demands of your business—day after day.